How to Fix a Burnt Disposable Vape


There’s nothing quite like the disappointment of taking a puff from your vape and getting hit with that harsh, burnt taste. It’s like expecting a sip of your favourite drink and ending up with a mouthful of ashes. Not ideal.
Burnt hits can sneak up on you. One minute, your disposable e-cigarettes are delivering smooth flavour, the next, it feels like they’re trying to ruin your day. While the most apparent cause is that your vape runs out of juice, and it’s time to bin it, that’s not always the case. Sometimes, it still has life left in it; you just need to know what’s going wrong and how to fix a burnt vape.
In this guide, we’ll walk through the common reasons why your vape tastes burnt and, more importantly, how to get a quick fix. Let’s face it, these things aren’t cheap, and if there’s a way to squeeze a bit more life out of your vape, it’s worth a try.
What Causes a Burnt Hit in the First Place?
Before we discuss fixes, let’s consider why your disposable vape might be turning on you in the first place. A burnt hit isn’t the problem; it’s the signal that something’s gone wrong, and your taste buds are the messengers.
Inside every disposable device, whether an ElfBar, Lost Mary, R and M, or any other brand, is a simple setup: a battery, a coil (the bit that heats up), and a wick soaked in e-liquid. When everything’s working correctly, you get smooth, flavourful vapour. But when something’s off, the coil heats up without enough liquid to cool and saturate it, and boom, burnt toast in vapour form.
Here are the main reasons this happens:
-
The e-liquid isn’t reaching the coil fast enough: Even if your e-cigarettes isn’t empty, the liquid might run low or struggle to saturate the cotton. This is especially common if you’ve left it lying upright for a while or have been chain-puffing it.
-
The coil is overheating: Taking puff after puff in rapid succession can overwork the coil, leaving it too hot and dry. Or, if you’ve just taken it off charge, the battery might be kicking out slightly more power than usual, making the coil fire hot.
- It was a dud to begin with: Not every vape is perfect out of the box. If it tasted burnt right from the first puff, there’s a good chance it was a quality control issue. Annoying, but it happens. So, make sure to purchase one from a reputable resource.
Once you figure out which of these culprits is responsible, you have a better shot at fixing a burnt vape. Let’s get into how to do that.
Signs Your Disposable Might Be on the Edge
Not every vape gives a dramatic warning before things go wrong. Sometimes, the signs are subtle, but they’re there, and spotting them early can save you from that dreaded dry hit.
Here’s what to look out for:
-
Flavour fading or tasting ‘off’: If the flavour starts to taste weaker or a bit different (not in a good way), your coil might not get enough juice. This is usually the calm before the storm.
-
Dry or harsh hits: That slightly scratchy feeling in your throat? That’s not normal. It often means the cotton inside is drying out, and you’re close to hitting burnt territory.
-
Less vapour than usual: If your cloud game suddenly drops off for no reason, it could be because the coil isn’t appropriately saturated or the battery is overfiring a dry wick.
- Weird sounds: A little crackle is normal. But if your vape is popping, fizzing, or sounding like it’s boiling something inside, it could be overheating.
The key here is to listen to your vape (and your throat!). If something feels or tastes off, it probably is. Don’t ignore those early red flags; they’re your chance to step in before things go full-burnt toast.
Steps on How to Fix a Burnt Vape

When your vape’s tasting burnt, but you’re not quite ready to chuck it in the bin. Fair enough — let’s see if there’s something you can do about it. These steps won’t work in every case (especially if it’s genuinely empty or a factory dud), but if there’s still liquid inside, there’s hope.
Heads up: it might get a bit fiddly. Have a paper towel or cloth handy; if you’ve got some gloves, that's even better.
Step 1: Clean the Mouthpiece
You’d be surprised what clogs a vape device's mouthpiece. Bits of pocket fluff, crumbs, and dust can work down the chimney, interfering with airflow and sometimes even causing a harsh hit.
- Grab a tissue or cotton swab, twist it tight, and gently clean inside the mouthpiece.
- Don’t poke too far; it's enough to clear out any gunk.
This step won’t fix a burnt coil, but it’s always worth doing first. Plus, it’s just good hygiene.
Step 2: Disassemble the Device (If Possible)
Some electronic cigarettes can be opened with a bit of patience. Technically, you’re not meant to, but it’s a DIY hack.
- Work the top cap off by wiggling it back and forth with your fingers.
- Don’t yank. Once it starts to lift, use your nails to ease it the rest of the way.
- Carefully remove the internals as one piece. DO NOT mess with the wires.
Lay the internal section flat on your surface; this gives you access to the wick and juice reservoir.
Step 3: Check the Cotton Wick for Moisture
Pat the cotton bit that wraps around the coil. If it feels dry, that’s your problem right there.
- If you’ve got your e-liquid, you can re-saturate the cotton.
- Drip it in slowly; the cotton will only absorb so much before it starts pooling.
This part is crucial. If it’s bone dry, the coil has been burning without protection. Rewetting it gives it a fighting chance.
Step 4: Let It Soak
Once you’ve added juice, let it sit for a few minutes. The liquid needs to soak through the cotton properly, especially if it’s been dry for a while.
- If it still looks like it can take it, add a little more juice, but don’t overdo it.
- Wipe away any extra with your tissue before reassembling.
Step 5: Reassemble the Vape
Once everything’s soaked and tidy, carefully pop the device back together.
- Ensure it lines up properly, and don’t force it to close if it’s not sitting right.
- You should hear a soft click when the top’s back in place.
Step 6: Take a Few Primer Puffs
Before going full throttle, take a few soft, gentle puffs without inhaling too deeply. This helps get the juice moving through the coil again.
- If it smells and tastes normal, you’re back in business.
- If it’s still off, it might be too far gone.
How to Make a Disposable Vape Not Taste Burnt

Let’s be honest, prevention is way less of a hassle than cracking open your Puff Bar and playing DIY engineer. So, here are a few simple habits that’ll help you dodge burnt hits entirely, or at least put them off for a good while.
Slow Down Between Puffs
It’s easy to get carried away, especially if the flavour’s on point. But taking puff after puff without a break doesn’t give the wick time to re-saturate with liquid. Take shorter puffs and give it a few seconds in between. Your coil (and your throat) will thank you.
Respect the Puff Count (but take it with a pinch of salt)
That advertised "10,000 puffs" doesn’t mean 10,000 deep puffs. It’s more like 10,000 gentle ones. Long draws eat through liquid and power faster than you might realise. Think of puff count as a guideline, not a promise, and pace yourself accordingly.
Don’t Overcharge It
If you’re using a rechargeable device, avoid charging it for too long. Overcharging can temporarily boost voltage, making the coil fire hotter than usual, which is a quick way to dry things out. Unplug it once it’s full, and if it tastes harsh straight after charging, take a few light puffs to ease it back in.
Store It the Right Way Up
Leaving your vape lying flat (or upside down) can sometimes cause the liquid to pool away from the wick, especially if it’s nearly empty. Keep it upright when unused, and avoid leaving it in hot spots like car dashboards or near radiators.
Accept When It’s a Dud
If it tastes burnt straight out of the box, no fix will help. It’s a quality control issue, frustrating, yes, but it happens. Buy from trusted retailers, and if it happens more than once, consider switching to a more reliable brand or batch.
When to Call It Quits
Avoiding burnt hits doesn’t require a complete overhaul of your vaping habits; just a few small habits can make all the difference. First off, try not to chain vape. It’s tempting, especially when the flavour’s hitting just right, but taking puff after puff without a pause doesn’t give the coil enough time to re-saturate with liquid. Slowing down between hits gives your vape a breather and helps maintain flavour.
Also, don’t put too much faith in puff counts. The advertised numbers are based on short, shallow draws. If you take long drags, you’ll burn through the liquid and coil much faster. Rechargeable devices are handy, but be careful not to overcharge them. When fully juiced up, the battery can briefly push more power than usual, leading to the coil overheating.
Wrap Up
Throwaway E-cigarettes are meant to be simple, with no buttons, no maintenance, just grab and go. So when that burnt taste kicks in, it feels like the whole point of convenience has gone out the window. But as frustrating as it is, not every burnt hit means your vape’s a goner. Sometimes, it’s just a case of dry cotton, overheating, or needing to take things a bit slower.
By spotting the warning signs early, following a few quick fixes, and adopting some easy habits, you can often fix the burnt vape, extend the life of your device, and avoid that nasty singed flavour altogether. And if you do come across a proper dud, don’t waste your time battling it; take it as a sign to switch up the brand or shop you’re buying from.
At the end of the day, your vape should be smooth, flavourful, and hassle-free. A bit of know-how goes a long way toward ensuring it stays that way.
Frequently Asked Questions (FAQS)
Why does my new disposable vape taste burnt?
A burnt taste from a new vape bar usually means it’s a dud. The wick may not have been properly saturated, or the coil may have fired dry during manufacturing. Sometimes, hitting it too hard right after charging can cause early overheating. If it tastes burnt from the first puff, there’s no real fix; return it if possible, and consider switching to a trusted retailer or a different batch.
How to make a vape not taste burnt?
To avoid burnt hits, take slow, spaced-out puffs and avoid chain-vaping. Rechargeable vapes should be unplugged once charged. Don’t vape immediately after charging. Store the kit upright to keep liquid around the wick. Shorter puffs are better for coil life. If your vape feels dry or loses flavour, stop and let it rest. These simple habits will help prevent the wick from burning out.